When to Use Pallet Covers vs. Shrink Wrap
31 May 2025

In the fast-paced world of shipping, warehousing, and logistics, choosing the right protective material for your pallets is more than a convenience—it's critical to ensuring product integrity, efficiency, and cost-effectiveness. At Atlantic Poly, Inc., we often hear the same question from customers:
"Should I use pallet covers or shrink wrap?"
The answer depends on your specific application, handling requirements, and the level of protection needed.
What’s the Difference?
Pallet Covers
- Large poly bags or sheeting used to cover the top and sides of a loaded pallet
- Typically made from low-density polyethylene (LDPE)
- Can be clear, black (for UV protection), vented, or custom-sized
- Available in reusable or disposable formats
Shrink Wrap (Stretch Film)
- A stretchable plastic film wrapped tightly around a pallet load
- Requires manual or machine application
- Provides load stabilization and protection from dust and debris
- Usually single-use
When to Use Pallet Covers
You Need Protection from Environmental Hazards
- Ideal for rain, dust, dirt, or UV exposure—especially during outdoor storage or transit.
- Use UV-resistant or waterproof covers for maximum protection.
You’re Storing Product Long-Term
- Covers are perfect for static storage, especially in warehouses or distribution centers.
You’re Shipping Perishables or Temperature-Sensitive Items
- Use insulated or ventilated pallet covers to protect goods without overheating.
You Want a Reusable or Sustainable Option
- Heavy-duty covers can be reused, making them a cost-effective and eco-friendly alternative to disposable wrap.
Top-Load Protection Is Required Pallet covers can shield goods from leaks, falling debris, or condensation from ceilings and HVAC systems.
When to Use Shrink Wrap
You Need Tight Load Containment During Transit
- Stretch wrap offers excellent load stability, minimizing product shifting on trucks or forklifts.
- Speed and Automation Are Priorities
- High-volume operations benefit from automated shrink wrapping machines for quick application.
Product Visibility Is Important
Clear stretch film keeps barcodes and labels
Quick Tip: Combine Both When Needed
For many applications, the best solution is a combo approach:
- Use shrink wrap to secure the load during transport
- Add a pallet cover for protection from dust, moisture, or weather during storage or cross-docking
This layered method gives you the stability of shrink wrap and the environmental protection of a pallet cover—especially useful in unpredictable spring and summer conditions.
Choosing the right protective material comes down to what you’re shipping, where it’s going, and how it will be stored. At Atlantic Poly, Inc., we offer a full line of custom pallet covers, shrink wrap, and industrial packaging solutions to meet your needs.